Understanding 7075 T651 Aluminum Properties and Its Weight Calculator

Understanding 7075 T651 Aluminum Properties and Its Weight Calculator

When it comes to hardcore lightweight materials, 7075 aluminum alloy is the real game-changer. Need some serious strength without a ton of weight? 7075 is a reliable option due to its zinc and magnesium combination that toughens this aluminum up to near-steel levels. From jets and boats to your favorite tactical stock, 7075 aluminum brings the goods with plenty of power in all the right places. And it only gets more powerful after a little heat and aging therapy. When normal aluminum alloys just aren’t cutting them in strength, 7075 steps in to save the day across tons of transportation, defense, and tooling builds.

Let’s get into the details on why this high-performance alloy dominates and how to spec parts perfectly.

Chemical Composition of 7075 Aluminum

The perfect blend of zinc and magnesium makes 7075 aluminum get so buff. Usually, making up over 90%, aluminum provides base lightweight properties dialed to the max with:
Zinc: Around 6% for major strengthening.
Magnesium: Up to 2.5% also driving hardcore precipitate reactions.
Copper: 1-2% boosting strength while barely dulling corrosion resistance.

Other elements like iron, silicon, manganese, and chromium balance physical attributes even more optimally. By binding everything with heat, 7075 aluminum forms intensely durable. And just like your muscle gains, this alloy gets way stronger through aging cycles.

Mechanical Composition of 7075 Aluminum

The combination of lightweight aluminum with strategic alloying generates versatile, high-strength mechanical properties:
Strength: Up to 92 ksi ultimate tensile around double annealing rating.
Toughness: Key for preventing cracks from loads and impacts.
Hardness: Scales from 150 to nearly 200 Brinell.
Fatigue Life: Lasting well over 10 million stress cycle threshold.

The strength-to-density ratios compared to steel make 7075 aluminum well-suited for structural components in weight-sensitive designs across transportation equipment, marine vessels, and aerospace applications.

Physical Properties of 7075 Aluminum

Several beneficial physical properties also boost 7075 aluminum alloy usefulness spanning from electrical conductivity to corrosion resistance:
Density: 2.8g/cm3, 35% lighter than equally strong steel already.
Melting Point: Around 635-degree Celsius (1175-degree Fahrenheit).
Thermal Expansion: 23.5 x 10-6m/mK
Thermal Conductivity: 130 W/m-K (electrical = 29% IACS)

Modulus of Elasticity: 72 GPa
Commercial alloys like 7075 reduce density by 35% below steel grades for lighter weight. Thermal conduction cools molds and tooling while avoiding distortions. Altogether, 7075 aluminum combines strength comparable to many steels with one-third less mass density.

Corrosion Resistance
While less corrosion resistant than 5xxx or 6xxx series aluminum due to copper content, 7075 aluminum alloy still delivers respectable salt spray and atmospheric longevity from its protective oxide layer and zinc composition. The addition of chromium plays a minor role in improving corrosion resistance as well.

T651 Temper of 7075 Aluminum
The T651 temper is a very popular and important heat treatment option for high-strength aluminum alloys like 7075. When 7075 aluminum goes through the T651 temper process, it gets a series of treatments to make it much stronger while minimizing potential issues.

It starts by solution heat treating the 7075 at a high temperature. This gets the alloy chemistry primed for changes. Next, the 7075 gets stretched out around 1 to 3 percent. This relieves internal stresses that might later cause tiny cracks or distortion. After stretching, 7075 goes into an aging oven. Temperatures in the 325-degree Fahrenheit neighborhood are perfect for making the alloy precipitation harden. What does that mean? Basically, tiny metal particles form inside the 7075 structure, interfering with the dislocation glide. The last step artificially ages 7075 again at a slightly lower oven temperature. This makes sure hardening reactions are fully complete while softening the material.

When all’s said and done with careful T651 tempering, 7075 aluminum reaches peak hardness levels. But unlike other strong alloys, 7075 T651 retains decent notch toughness and corrosion resistance too. It may start costing a little more than other 7075 tempers though. But engineers love having that perfect mix of properties without extra headaches.

Other Common Tempers of 7075 Aluminum

So ever wonder what all those temper labels actually mean on 7075 aluminum? These labels actually unlock some pretty sweet tools to tune the excellent properties of 7075. One of the outstanding 7075 traits is the capability to get harder and stronger through aging processes after the heat and mechanical treatments described by temper designations:

Solution heat-treated and then stuck in an oven to artificially age and get harder. The bread and butter standard for making 7075 aluminum strong. Peak hardening but somewhat less machining and anodizing response.

Solution heat-treated and then stabilized by over-aging. Overaged for resilience against fractures from impact loads.

T6 or T651 temper with special over-aging for less-stress corrosion cracking. Basically, it gets overaged after the usual T6 party.

Take the solution hot bath, followed by stretching, and then age it super slow and carefully. The result? Ultimate toughness and resiliency being less brittle make 7075 behave way better as parts bend, dent, and wrap. And T76 shakes off notches even better plus corrosion never had the chance.

7075 Aluminum Applications

With all their unique properties, it’s easy to see why 7075 aluminum makes the final cut across:
Aerospace: Light yet sturdy wings, rafters, and fittings.
Armor Protection: Ballistic shields thwart small-arms assaults.
Marine Components: Salty moisture and dynamic conditions.
Injection Molds: Rapid heating/cooling preserving precision.
Firearm Parts: High-wear components like AR lowers.

With further machinability benefits over other 7xxx alloys like 2024, the 7075 aluminum reliably serves heavy-duty aerospace, defense, and industrial hardware contexts.

Practical Weight Calculator
Nailing down finished part weights early on helps plan product performance targets, shipping logistics, and operating costs. Here’s a handy formula for converting dimensions into estimated mass:
1. Define the shape category-rod, plate, tube, etc.
2. Input diameter or thickness plus length/width/height
3. Use temper density or default to 2.81 g/cm3 typical
4. Plug measurements into the matched formula:

Cylinder/Bar Weight Formula:
Mass = (π x r2 x L) x Alloy Density
r = Radius (1/2 Diameter)
L = Length

Rectangular Part Weight Formula:
Mass = L x W x H x Alloy Density
L = Length
W = Width
H = Height

Compare the numbers from there when using non-standard diameters or alloy mixtures. But this calculator quickly approximates finished part weights. Helpful for early design feasibility before prototyping.


From fighter jets to favorite automatic firearm receivers, 7075 aluminum brings outstanding performance to easily achieve lightweight hardness ratios once only possible with far denser steels. For engineers daring enough to tame its occasional quirks, 7075 aluminum delivers impressively across transportation, armor, and tooling needs due to uniquely tunable zinc and magnesium mechanisms. Dominate your next mission-critical equipment challenge by partnering with these precipitation-hardened aluminum beasts. Learn more by reaching out at YK-Longshun.

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